The custom manufacturing process

From inquiry through full production:

Step 1: Customer contacts Koffolk either by email/fax/phone

Step 2: Koffolk’s development staff will come back to the potential customer within 5 business days to discuss the inquiry

Step 3: If there is a mutual agreement, the molecule is then sent to the Koffolk Labs for table-top production

Step 4: Once process is refined, lab batch is prepared and sent to customer

Step 5: Once customer approves lab batch, process is scaled up to Koffolk pilot-batch plant and product again sent to customer for approval

Step 6: Once customer approves pilot batch, the process can now move to full-scale production

Versatile and fast-paced capabilities

Together with our affiliated companies, we have the facilities to respond globally to varying needs, from small quantities to larger volumes.

Our plant has proven itself in the large-scale manufacturing of fine chemicals, advanced intermediates and active ingredients. We are well known for the large-scale synthesis of complex organic molecules, produced under stringent regulatory conditions.

Thanks to our dedicated and versatile multi-purpose facilities, we have the ability and flexibility to take on a wide range of custom manufacturing projects. Our plant is able to produce FDA-approved products and is regularly inspected for quality assurance by our customers and governmental agencies.

The custom manufacturing process

From inquiry through full production:

Step 1: Customer contacts Koffolk either by email/fax/phone

Step 2: Koffolk’s development staff will come back to the potential customer within 5 business days to discuss the inquiry

Step 3: If there is a mutual agreement, the molecule is then sent to the Koffolk Labs for table-top production

Step 4: Once process is refined, lab batch is prepared and sent to customer

Step 5: Once customer approves lab batch, process is scaled up to Koffolk pilot-batch plant and product again sent to customer for approval

Step 6: Once customer approves pilot batch, the process can now move to full-scale production

Equipment and manufacturing services

We offer a fully equipped and versatile pilot plant that is compliant with cGMP processes, FDA and EU regulations. Through our plant, we provide our customers with analytical services, validation methodology, stability assays, quality control and many other techniques that can help lead to product registration.

Materials that we regularly work with include:

  • Acrylonitrile
  • Aluminum chloride
  • Ammonia gas
  • Carbon monoxide
  • Concentrated mineral acids and alkalis
  • Dimethylsulfate, diethyl sulfate
  • Hydrogen
  • Hydrogen chloride gas
  • Phosphorus oxychloride
  • Sodium cyanide
  • Sodium hydride
  • Sodium methoxide (solid)
  • Thionyl chloride
  • Trimethylamine gas
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